Facilities

NOWOZNAL Non-Ferrous Pressure Die Casting Plant

FULL PRODUCTION SERVICE

Specialty: pressure die casting of non-ferrous metals

    NOWOZNAL is one of the largest and most modern pressure foundries in Poland. Since 2015, we have been operating at a new production plant in Niepołomice.
  • We mass-produce die castings using ZL410 and ZL430 zinc alloys as welland aluminum alloys – primarily for the electrical engineering, construction and automotive industries but also for the clothing, leather and advertising industries.
  • Additionally, we can make unit castings and short runs using centrifugal casting technology with soft silicone molds.
  • With over 50 years of experience and specialized knowledge in the field of casting, we can meet the requirements and non-standard expectations of our customers
    • Explore our potential!
          We have an automated machinery park that includes:
      • 22 hot-chamber machines with a closing force of 20-200 tons for casting details from Zamak, and cold-chamber casting machines with a closing force of 720-830 tons for casting details from aluminum alloys.
        • We have our own state-of-the-art laboratory equipped with:
        • A tomograph, spectrometer, 3D measuring machine, optical microscope, and liquid density testing device. We can offer the comprehensive implementation of production on proven operating principles:
        • Pressure mold – casting – machining – coating – logistics
        • IATF 16949:2016 QM
        • Employee awareness and commitment to quality
        • Customer satisfaction is our great satisfaction
        • Cooperation with suppliers that meet only the highest quality requirements
          • We are guided by ethical principles, and customer and employee satisfaction are our only focus.
    THE PLANT’S OFFER

    Important stages in production for customers

      We manufacture a full range of pressure castings from aluminum alloys, with weights ranging from 70 to 2000 grams,including casting machining:
  • vibratory grinding
  • shot blasting
  • threading
  • drilling
  • assembly
    • and providing protective coatings and operations in cooperation with approved suppliers:
  • CNC machining
  • cataphoretic dip painting
  • powder coating.
    • We manufacture a full range of ZL410 and ZL430 zinc alloy die castings with weights ranging from 1 to 1200 grams including casting machining:
  • vibratory grinding
  • shot blasting
  • threading
  • drilling
  • assembly
    • and providing protective coatings in cooperation with approved suppliers:
  • galvanizing
  • varnishing
  • chrome plating
  • nickel plating
  • other coatings according to client requirements.
    • We producezinc alloy unit castings and short series details using centrifugal casting technologywith silicone molds, serving the clothing, leather and advertising industries.
      To ensure the highest possible quality of the manufactured parts, we conduct inspections after each production stage.

    Our sample production process is as follows:

     

    Examples of products

    Our castings and the industries we supply

      Our castings are an important step in the customer’s manufacturing process and are used for,:
  • components of washing machines and dryers
  • window and door fittings
  • heat sinks and LED lamp fixtures
  • electric motor housing
  • gate and door drive components
  • car antenna bodies
  • drive pins for opening windows
  • parts for coin-operated machines, control cabinets, and other electrical engineering devices and electrical accessories
  • handles for hydraulic and pneumatic valves
  • antenna sockets.
    • We supply:
  • construction industry
  • automotive industry
  • electrotechnical industry
  • and many others.
    • The advertising industry and promotion hunters love our branded products.
      We create gadget designs that support advertising and teaser campaigns. Our products – key rings, tokens, openers, pins, badges and medals – have been successfully used in promotions of the biggest Polish breweries.
      The clothing, footwear and leather goods industry has been with us for many years.
      We are one of the leading domestic manufacturers of metal clothing accessories. Our offer includes various types of buttons, snap buckles, buckles, tags, ornaments, rivets, etc. We offer a wide selection of our designs and accept orders according to the customer’s design, including the Company’s wordmark or graphic logo.
    MACHINERY PARK

    Overview of machinery and equipment

      Pressure die casting machines
      We have 22 high-pressure hot-chamber machines for casting zinc alloy parts with a clamping force of 20 to 200 tons.
  • Among them are machines with real time RC control.
  • These machines provide excellent control of the production process and allow recording and monitoring of all key parameters for casting quality.
    • We have 3 high-pressure, cold-chamber, automated production cells with 720-830 tons of clamping force for casting aluminum alloy parts.
      Equipment for machining the surface of workpieces
      We have equipment for machining the surface of workpieces:
  • continuous tumble belt blast machine
  • spinner hanger shot blasting machine
  • extensive vibratory grinding nest based on Rösler machines.
    • This allows us to professionally clean and prepare the surface of workpieces for electroplating and varnishing.
      Equipment for specialized processing
        We own:
    • gear Head and MAXION tapping machines
    • presses for assembly, trimming, riveting, etc.
      • Measuring devices
        Upon request, we perform quality control of workpieces using the following measuring devices:
      • GE tomograph
      • DEA GLOBAL machine
      • VISION HOWK optical microscope
      • GARANT altimeter.
    contact

    Let's keep in touch

    We encourage you to use our contact form for any correspondence.
    Be sure to include a relevant message subject to help us respond to you promptly.
    Address
    ul. Lubliniecka 74, 42-284 Herby
    PHONE NUMBER
    +48 34 357 40 62
    PLANT MANAGER
    Jacek Dyczkowski
    jacek.dyczkowski@alpha.krakow.pl
    tel. +48 12 361 98 11
    SALES AND MARKETING MANAGER
    Anna Możdżeń
    anna.mozdzen@alpha.krakow.pl
    tel. +48 12 361 98 24
    OFFER QUESTION SECTION
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