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Tool Room

A SOLID FOUNDATION FOR BUSINESS

Production of injection molds and molds for pressure die casting

  • The Tool Room has many years of experience in manufacturing injection molds for thermoplastics as well as molds for the pressure die casting of aluminum and zamak.
  • We offer the following services: milling of steel parts up to 60 HRC, drilling of holes up to a depth of 1,000 mm, and EDM services.
  • We have a well-equipped machinery park. We have two 5-axis milling machines that allow us to perform the most technologically advanced operations.
  • We have our own construction office, where we employ a group of experienced programmers and technologists.
  • The core of our plant is a close-knit team of over 50 qualified production workers who oversee every stage of mold making.
  • We also have a well-equipped quality control department that checks the various stages of the order as well as ensures the compliance of the manufactured products with the client’s wishes.
  • We take pride in maintaining production standards to ensure the final result is satisfactory for both parties.
The Tool Room Offer

We have everything needed to provide you with products of excellent quality and reliability

01

Production of injection molds for thermoplastics

02

Modification and reconditioning of dies for casting zamak and aluminum alloys

03

Milling of copper and graphite electrodes and steel parts

04

Laser overlay welding and mold reconditioning with a KUBO 100 laser

05

Plunge drilling of boards up to 1,000 mm using an IXION TL1004 machine

06

CAD design using Siemens NX software

07

CAM programming in Siemens NX

08

Mold Flow simulations

The Tool Room Offer

Important production steps for customers

We offer production of:

  • injection molds for thermoplastics with a maximum weight of 6,500 kg and dimensions of 1,200x900x800 mm
  • die casting molds for Zamak and aluminum alloys
  • milling of copper and graphite electrodes (3-axis milling machine Exeron HSC 600),
  • milling of steel parts up to 60HRC (5-axis milling machines HERMIE B 300 U and Hermle C400)
  • laser overlay welding and mold reconditioning with KUBO100 laser
  • plunge drilling of boards – up to 1,000 mm with IXION TL1004 machine
  • measuring with digitalization – 3D measuring machine DEA GLOBAL STATUS 09.12.08.

Technological process – tool making consists of the following stages:

Tool design:

  • CAD design with Siemens NX and Catia V5R19
  • CAM programming – Siemens NX
  • Mold flow simulation.

Tool production:

  • machining
  • CNC milling
  • electromachining
  • deep hole drilling
  • surface grinding
  • TIG welding
  • laser welding.
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Tool Room offer

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Gallery

Examples of products
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EXAMPLES OF PRODUCTS

Our products and the industries we serve:

We are a proven mold supplier to leading automotive component manufacturers such as Valeo, Delphi, Proseat, TRW, TRI.

We specialize in water and air reservoirs for automotive cooling systems, engine covers or ventilation systems, seat components, etc.

 

MACHINERY PARK

Discover our manufacturing capabilities and view machines ready for operation

01

CHARMILLES ROBOFORM 400 vP – machining parameters: 2970 × 3100 × 330

02

AGIE – IMPACT 3 – machining parameters: 500 × 350 × 500

03

GANTRY EAGLE 500 – machining parameters: 525 × 400 × 450

04

AGIECUT CLASSIC 3S – machining parameters: 500 × 350 × 426

05

CUT 400 Sp – machining parameters: 800 × 550 × 510

06

DRILL 20 – machining parameters: 300 × 200 × 300

07

DOOSAN VM 960L – machining parameters: 2400 × 960 × 800

08

EXERON HSC 600 – machining parameters: 650 × 550 × 400

09

ZOLLER SMILE 400 instrument for measuring and setting cutting tools – machining parameters: spindle run-out accuracy – 2µ

10

KUBO 100 laser with ACP 01C positioning system – machining parameters: synchronization of circular welding of workpieces up to ø20

MACHINERY PARK

Overview of machinery and equipment

Plunge electrical discharge machines:

  • CHARMILLES ROBOFORM 400 vP – machining parameters: 2,970x3,100x330
  • INGERSOLL GANTRY 800 –machining parameters: 500*850*450
  • AGIE – IMPACT 3 – machining parameters: 500x350x500.

Wire electrical discharge machines:

  • AGIECUT CLASSIC 3S – machining parameters: 500x350x426
  • CHARMILLES ROBOFIL 290 – machining parameters: 400x250x200

CNC milling machines:

  • HERMLE C 40 U 5-axis milling machine–machining parameters: 850x700x500
  • HERMLE B 300 U 5-axis milling machine –machining parameters: 800x600x500
  • HERMLE C 800 VExeron HSC 600 –Digma – machining parameters: 800x600x500
  • DECKEL DMU 125T - machining parameters: 1250x900x800
  • CME FS 1 – machining parameters: 1,450x1,000x1,000.

Grinders:

  • ELB PERFECT BD10 – working parameters: 1,000X600.

Spotting press:

  • MILLUENSIL BV26E.

Measuring machines:

  • 3D DEA GLOBAL STATUS 09.12.08 – Machining parameters: 900*1,200*900
  • GARANT altimeter –machining parameters: 0-600mm, 5μ
  • VISION HAWK measuring microscope – machining parameters: 200x300mm
  • ZOLLER SMILE 400 cutting tool measuring and adjusting device – machining parameters: spindle runout accuracy of 2µ.

Welding:

  • KUBO 100 laser with ACP 01C positioning system – machining parameters: synchronization of welding along the circle of workpieces up to ø20.

Deep drilling:

  • XION TL 1004 deep hole drilling machine – machining parameters: max 1,000mm.
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Machinery park gallery

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Let's keep in touch

We encourage you to use our contact form for any correspondence.
Be sure to include a relevant message subject to help us respond to you promptly.
Address
ul. Lubliniecka 74, 42-284 Herby
PHONE NUMBER
+48 34 357 40 62
PLANT MANAGER
Andrzej Grabczak
andrzej.grabczak@alpha.krakow.pl
tel. +48 12 639 09 63
PRODUCT MANAGER
Piotr Szafraniec
piotr.szafraniec@alpha.krakow.pl
tel. +48 12 639 09 62
+48 601 174 301
DIRECTOR ASSISTANT
Aneta Kitlińska
aneta.kitlinska@alpha.krakow.pl
tel. +48 12 639 09 63
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